企業

康平納 實現智能染紗

Shandong Companion Group： The cone yarn intelligent dyeing plant

筒子紗智能染色工廠是以國家科學技術進步獎一等獎——“筒子紗數字化自動染色成套技術與裝備“為技術基礎，通過進行數字化、信息化、智能化全面提升，實現從原紗到色紗成品全流程的數字化和智能化生產；創建了紗線染色從絡筒、排產、物流系統自動配合，生產任務自動執行、專用機器人替代人工、染色全流程參數在線檢測及反饋，生產質量可控、遠程運維等全流程紗線染色智能制造新模式。與傳統染色相比，主機設備數控化率達到95%，染色一次合格率達到98%，生產效率提高28%，節約人工80%，噸紗節約用水70%、節約用電45%、節約用汽58%，減少污水排放68%。

智能染色工廠通過生產模式改變（由傳統小批量多品種更改為大規模批量化）和利用互聯網、遠程運維等技術實現全國色紗聚集區內多工廠的工藝共享與協同生產，通過智能化生產，高品質制造，實現紗線的智能染色，滿足高端紡織品市場需求。

未來十年，康平納按照分期、分區原則，計劃在新疆、江蘇、山東、江西、廣東、福建等印染聚集區建設50家智能染色工廠，其中“十三五”期間建設15家。通過集中印染、集中排放、集中處理，減少污水排放，提高產品質量，實現綠色制造，助推印染行業新舊動能轉換，促進產業轉型升級。

The cone yarn intelligent dyeing plant is based on the complete technological and equipment for digital automatic cone yarn dyeing which got the first prize of National Scientific and Technological Progress Award. By means of the comprehensive upgrade the digitization， informatiziton and intelligentize， the plant has achieved the digitization and automation in the whole process of production from grey yarn to color yarn. It has built a cone yarn dyeing intelligent manufacturing new model including yarn winding， production scheduling， logistic system automatic matching， productive task automatic performance， special purpose robot instead of manual work， online detection and feedback for the overall dyeing process parameter， production quality controllable， and team viewer， achieving closer integration of the traditional dyeing process and the internet.

Compared with the traditional dyeing production， thanks to the equipment， 70% labor can be reduced and the production efficiency can be increased by 28%； the first pass yield of dyeing can be increased from 80% to above 96%； 29% cost reduction； the defect rate of the products can be reduced more than 50%； steam saving， energy consumption per unit output value can be reduced more than 25%； 70% tons of yarn water saving； 68% pollution emission can be reduced .

The intelligent dyeing plant by means of the production models change（change the models from the traditional multi product and low volume to largescale and batches） and make use of the technology of internet and team viewer to achieve the technology sharing and collaborative production between the plants in the color yarn center all over China. By means of the intelligent production and high quality manufacturing， the company has achieved the intelligent dyeing of cone yarn and met the the high-end textile market demand.endprint

In the next ten years， according to the principles in various stages and regions， Companion plans to build 50 intelligent dyeing factories in the dyeing and printing centers of Xinjiang Korla region， Jiangsu， Shandong， Jiangxi， Guangdong and Fujian provinces， In the 13th Five-Year Program period （2016 - 2020）， the company will build 15 intelligent dyeing factories. By means of the “centralized dyeing， centralized emission， centralized management”， the company aims to reduce the sewage discharges， improve the quality of the product， and achieve the intelligent and green manufacturing， in order to promote the industry transformation and upgrading.

立達制造 確保一流品質

Rieter Manufacturing ensures world-class quality

立達在全球都實行“立達制造”標準，從開發時的質量規劃，制造時的質量保證，直至使用周期內的質量提升。因此無論產品在何地制造，都能確保立達品質。最重要的是，立達還注意傾聽客戶的反饋，定期向客戶發送滿意度調查，并采取相應措施來改進質量。公司主要產品有：

自動抓棉機UNIfloc A12 -創新的棉包抓取技術確保開清流程高效

一條生產線產量可達2000kg/h，自動抓棉機UNIfloc A 12具有極高的經濟性。經久耐用的單體化設計、扭矩控制式直接傳動、抓臂具有獨特的壓力檢測專利技術。專利抓棉打手系統均勻抓取棉束，并開松為細小棉束，為后續清花工序奠定良好基礎。通過剎車時將制動功率返回至網絡的方式，減少能量消耗。

自調勻整并條機RSB-D50和不帶自調勻整并條機SB-D50-產量、質量和易操作性的新標桿

這種新一代立達單眼并條機實現了前所未有的高產能，并具有最高質量標準。采用有專利的驅動理念的ECOrized減少25%的傳動帶，每年降低能耗成本達1000歐元，且目前加工滌綸和精梳棉時，能實現更高的出條速度。在使用便捷的觸摸屏上，集成了一套獨特的棉條專家系統，顯著縮短了批次更換所需時間。卓越的檢測精度和最高自調勻整動力學性能確保了卓越的棉條均勻度。專利的圈條傳感器確保了從第一米開始的精確圈條。

精梳機E86-實現更好的精梳

憑借高產量和高質量，立達精梳機成為精梳領域的領導者。得益于新型高度可調節的集成精梳錫林Ri-Q-Comb，可滿足個性化的需求。已使用的全自動換卷和棉卷接頭系統ROBOlap是現代化精梳中標配的。結合獨一無二的條并卷聯合機OMEGAlap，市場上的每套設備可實現最高產量。

噴氣紡紗機J26-可進行經濟性紗線生產的靈活的機器

全自動雙面噴氣紡紗機J26配備200個紡紗單元和多達6個機械手，引紗速度達500m/min，確保了經濟靈活的生產。100%滌綸裝置P26擴大了其應用范圍。接頭準備系統實現高性能，縮短了接頭時間。采用新的邊角成型后，紗線卷裝密度更均勻，質量更重，邊緣更柔軟，確保了后道加工時最佳性能。這套系統還包含為噴氣紡應用專門定制的立達清紗器Q10A。

半自動轉杯紡紗機R36-實現易操作，紗線高產優質的直接途徑

R36配備多達600個紡杯，采用最先進的紡紗工藝且操作非常便捷，是實現經濟性生產的解決方案。R36可以生產Ne3～Ne40的優質轉杯紗。得益于創新的AMIspin和選配的AMIspin-Pro技術，能實現卓越的接頭質量。機器兩側完全獨立運行，靈活性高。節能且選配的斷電自動接頭工藝縮短了設備啟動的時間。清紗器Q10與完美的卷裝確保了后道工序的高質量產品。

全自動轉杯紡紗機R66-確保質量和產能的最先進的紡紗技術

全自動轉杯紡紗機R66是質量和產能的代表。新型S66紡紗箱確保了高紡紗穩定性和紗線強力。實際生產中R66的低能耗、堅固的結構及方便的操作令人印象深刻。先進的紡紗技術為優化較寬的應用范圍奠定基礎。諸如AEROpiecing無痕接頭技術在R66中使用，使得紗線質量穩定，確保紗線供應商處于領先地位。

粗紗紗管運輸系統SERVOtrail-靈活的模塊化粗紗紗管運輸系統

立達模塊化粗紗紗管運輸系統SERVOtrail具有高度的靈活性，滿足客戶的所有需求，從簡單的人工運輸系統直至全自動解決方案。簡單開放式系統設計和SERVOtrail系統靈活的布局適于連接不同高度和水平面。

Rieter implements the standard “Quality made by Rieter” all over the world， from quality planning during development， quality assurance during manufacturing， until quality improvement throughout service life. So wherever in the world a Rieter product is manufactured - it is guaranteed Rieter quality.endprint

“And it is thanks to our professional team， so we can ensure the standard ‘Quality made by Rieter all over the world. During the development process， we have interdisciplinary teams of designers， production and quality specialists. During the production process， we have production and quality specialists and analytics department. During the quality management process， we have service， development， production， quality specialists and analytics department.”

The most important thing is that Rieter focuses on listening to customers， Rieter will send the customers regular questionnaires， and implement the measures for quality improvement.

It can not be denied that even Rieters customers in China is searching for the better development in the overseas market. It is because of the overseas low cost and good policy and so on. Rieters production base in Changzhou is an important part in Rieters global layout， the products are not only for the Chinese market， but also supply to the customers in other countries and regions. Moreover， Rieters service network all over the world provides customers in all countries with comprehensive services and support. It is also an important guarantee for Chinese customers to develop the overseas markets.

Automatic bale opener UNIfloc A 12– Innovative bale take-off technology guarantees high efficiency in the blowroom

With a line production up to 2，000 kg/h， the UNIfloc A 12 is extremely economical. The machine concept is based on a robust monocoque design， torque controlled direct drive and a unique scanning force measurement of the take-off unit. The fiber tufts are taken off uniformly by a patented take-off roller system， opened into so-called microtufts and thus optimally prepared for the further blowroom process. Energy costs can be reduced by feeding back the brake power into the network.

Autoleveller draw frame RSB-D 50 and Draw frame SB-D 50 – A new dimension in productivity， quality and easy operation

The new single-head draw frame generation from Rieter offers an unprecedented level of productivity with the highest quality standards. The patented drive concept ECOrized uses 25% less belt， saves up to 1，000 euros per year on energy costs and now allows higher delivery speeds， for example for polyester and combed cotton. The unique SLIVER professional expert system is integrated on the easy-to-use touchscreen. Assortment changeover times are significantly reduced. Superb scanning precision and highest autolevelling dynamics ensure outstanding sliver evenness. A patented sliver coiling sensor guarantees precise coiling from the very first centimetre.endprint

Comber E 86 – For better combing

The comber， with its high production and its unequalled quality， leads the way in combing. Individual quality requirements can be fulfilled thanks to the new height-adjustable integral circular comb， Ri-Q-Comb. The established， fullyautomated ROBOlap lap changing and piecing system is the standard for modern combing operations. Together with the unique OMEGAlap preparation， the highest production per set on the market is achieved.

Automated air-jet spinning machine J 26 –Economical yarn production with a flexible machine

The fully-automated， double-sided air-jet spinning machine J 26 with 200 spinning units， up to 6 robots and a delivery speed of 500 m/min ensures economical and flexible production. The P 26 attachment for 100% polyester spinning widens the application range. High performance is supported by the piecing preparation system reducing the cycle time. The new edge displacement realizes packages with homogeneous density， heavier weight and soft edges for best performance downstream. The system is completed with the Rieter Q 10A yarn clearer customized for the air-jet application.

Semi-automated rotor spinning machine R 36– The direct path to good yarn quality at high productivity with easy operation

The R 36 with up to 600 positions， newest spinning technology and easy operation is the solution to achieving economical production. It stands for quality rotor yarns ranging from Ne 3 to Ne 40. Thanks to the innovative AMIspin and optional AMIspin-Pro technology， piecing quality is excellent. Fully independent machine sides allow high flexibility. Power saving and optional automatic piecing processes shorten the time for machine start-up. The Q 10 yarn clearer and excellent winding secure high quality products for the next process.

Fully automatic rotor spinning machine R 66 – Most modern spinning technology for quality and productivity

The fully automatic rotor spinning machine R 66 sets the standard for quality and productivity. The new spin box S 66 ensures high spinning stability and yarn strength. The low energy consumption， solid construction and ease of use of the R 66 are convincing in practice. The modern spinning technology offers opportunities for optimization for a wide range of applications. The consistent yarn quality of the R 66 including yarn-like AEROpiecing？ ensures a leading position as a yarn supplier.

SERVOtrail roving bobbin transport system – the flexible， modular roving bobbin transport system

SERVOtrail is Rieters modular roving bobbin transport system offering maximum flexibility. All customer requirements can be met， from the simple， manual version to the fully automated solution. The simple， open system design and the flexible layout of the SERVOtrail system also enable different levels and buildings to be linked.endprint