化纖設備

低能耗 高效率 柔性化

盡管滌綸短纖、粘膠纖維等傳統化纖產品市場經過多年高速發展已基本趨于平穩，但對裝備的要求，仍圍繞著大容量，差異化，高新技術纖維、新型纖維，智能化等方向發展。

長絲方面，信息網絡化、生產數字化、管理智能化、節能減排、綠色生產、高效低耗正在成為設備企業普遍關注的主題。

總體來說，目前簡單的常規設備已經不能滿足市場需求，柔性化、高效化、自動化設備正在成為化纖生產企業的首選。設備的自動化、智能化、能耗、效率以及更好的工程服務和貼心服務正在設備企業的提升重點。

High efficiency， low energy consumption， flexibility

Although the market for traditional chemical fiber products such as polyester staple fiber and viscose fiber has basically stabilized after years of rapid development， the requirements for equipment still focus on the development of large-capacity， differentiation， hi-tech fiber， new fiber， and smart manufacturing .

In terms of filaments， the information network， digital production， intelligent management， energy saving， green production， high efficiency and low consumption are becoming the general concern of equipment companies.

In general， the current simple conventional equipment can no longer meet the market demand， while the flexible， highefficient， and automatic equipment is becoming the first choice for chemical fiber manufacturers. Equipment automation， intelligence， energy consumption， efficiency and better engineering services and attentive services are the focus of equipment enterprises.

鄭紡機 兩款展品有看頭

Zhengzhou Textile Machinery： Two exhibits are worth seeing

鄭紡機的粘膠纖維設備研制始于二十世紀五十年代，經過半個多世紀的不斷探索實踐和發展創新，現已成為在國內唯一能夠提供粘膠纖維成套設備的供應商，在中國國內的市場綜合占有率達到90%以上。

依托近幾年新上的粘膠短纖項目，鄭紡機先后研發成功年產六萬噸、八萬噸、十萬噸、十二萬噸粘膠短纖生產線，特別是今年開始安裝的吉林化纖股份有限公司后處理設備采用了4.5米幅寬精煉聯合機，在全世界同類型設備中都是最大幅寬；這些設備采用國際先進的后處理工藝，整個生產線具有設備投資省、能源消耗低、安全可靠性高、對工藝適應性強等優點。

單機、單線產能的提高可以減少投資成本，節省廠房占地面積，降低生產運行中能源、物料、人工消耗，所以說，單機產能的大小是常規化纖設備最重要的技術指標，除了最大幅寬的紡練設備外，鄭紡機還研制了2438mm幅寬的壓榨機和50立方米容量的黃化機，均達到目前全世界最大單機產能。

在粘膠短纖維方面，鄭紡機現在可提供日產15噸、30噸、50噸、100噸、130噸、180噸、240噸、300噸、360噸等不同規格的全流程成套設備，生產線主要包括原液、紡練、酸站等設備，該生產線具有大容量、節能、低消耗、布局緊湊、節約建筑成本、操作簡單、安裝維護方便等諸多優點。

The viscose equipment of Zhengzhou Textile Machinery was started to be developed in the 1950s. After the continuous practice and development innovation of more than half a century， it has become the only supplier which can provide the complete viscose equipment in China. Its comprehensive occupancy in the Chinese market reaches over 90%.

Depending on the new viscose projects in the recent years， Zhengzhou Textile Machinery has succeeded in developing the viscose production lines of 60，000 tons， 80，000 tons， 100，000 tons and 120，000 tons successively. In particular， the finishing equipment which has just started to be installed to Jilin Chemical Fiber Co.， Ltd. adopts the refined combination machine with the breath of 4.5 meters， which is the biggest breadth in the similar equipment in the whole world. These equipment adopt the internationally advanced finishing technologies. In addition， the whole production line has the strengths of economized investment， low energy consumption， high reliability and strong technological adaptability.endprint

The improvement of the outputs for the single machine and single production line can reduce the investment cost， save the covering area of the plant， and decrease the energy， material and labor consumption in the manufacturing process. Therefore， the output of single machine is the most important technological index of the ordinary chemical fiber equipment. In addition to the spinning equipment with the biggest breadth， Zhengzhou Textile Machinery still developed the presser in the breadth of 2，438 mm and xanthating machine in 50 m3 volume， which have reached the biggest single machine outputs in the whole world at present.

As to the viscose staple fiber， Zhengzhou Textile Machinery can provide the complete flow outfits of different specifications with the daily outputs of 15 tons， 30 tons， 50 tons， 100 tons， 130 tons， 180 tons， 240 tons， 300 tons and 360 tons. Its production line mainly includes the stoste， spinning practice， acid station and other equipment. It has the strengths of big volume， energy conservation， low consumption， tight layout， saving construction cost， easy operation， convenient installation and maintenance and so on.

復合紡短纖維生產線

隨著生活水平的提高、科學技術的進步及環保意識的不斷增強，化纖紡織品在實現彌補棉花產能及性能不足之后，逐步向滿足個性化、功能化、感性化及可降解方面轉變。鄭紡機ZLH203*系列復合紡短纖維紡絲生產線和ZLHV90*/ZLHV80*系列復合紡短纖維后處理生產線，以滿足功能性復合紡短纖維的生產需求。復合紡短纖維前后紡生產線主要適用于雙組份復合紡，雙組份可為多個品種，主要包括PE、PP、PA6/66、COPET、PET及可降級的生物基聚乳酸（PLA）等，適用于并列型、皮芯型及海島型復合纖維。

ZLH203-24型紡絲聯合機采用可降解的生物基聚乳酸作為纖維材料，通過研究及小試后確定工藝設備流程，為原創性設計；采用組件下裝式紡絲箱體+側吹風的工藝流程，噴絲板直徑相對比較小，更有利于絲束的均勻一致，降低CV值，提高聚乳酸纖維的可紡性。

ZLH203*系列產品的紡絲箱體內部熔體管道的設計根據熔體特性，通過專用流體軟件對壓降、停留時間、剪切及粘度進行流動計算，以實現雙組份在噴絲板處以合理的組合形式噴出；紡絲箱體熱媒流動無死角設計，充分保證內部溫度場均勻一致；新型復合保溫式復合紡箱體，表面溫升小節能降耗。

The composite staple fiber production line

As the improvement of the living standard， progress of the scientific technology and the increasing awareness of the environmental protection， the man-made textiles have gradually transformed to satisfy individuation， functionalization， perception and degradable aspects after succeeding in remedying the insufficient capacity and performance of the cotton. The ZLH203* series composite staple fiber spinning production line and ZLHV90*/ZLHV80* series composite staple fiber finishing production line can satisfy the manufacturing demand of the functional composite staple fiber. The before and after spinning production line of the composite staple fiber is mainly applicable to the two-component composite spinning. The two component can be divided into several varieties， mainly including： PE， PP， PA6/66， COPET， PET and degraded PLA and so on. Moreover， it is also applicable to paralleling， sheath-core and sea-island composite fibers.endprint

ZLH203-24 spinning combination machine employs the degradable PLA as the fiber material. The technological equipment process has been confirmed after the research and lab test. It is the original design. It adopts the technological process of bottom-mounted spinning case + cross air blasting. Its diameter of the spinneret plate is relatively small， which is more beneficial for the even and conform tows， thus reducing CV value and increasing the spinnability of the polylactic acid fiber.

In the spinning manifold of ZLH203* series products， the design of its inner melt pipes is calculated by professional fluid software to the pressure drop， standing time， shearing and viscosity according to the melt characteristics， thus realizing that the two components will be sprayed out with reasonable combinations at the spinneret plate. The heating medium flow of the spinning manifold is in seamless design， so as to ensure the even and conform inner temperature field. The new-type compound insulation composite spinning box has small temperature rise on the surface to reduce the energy consumption.

鄭州華縈ZWBP612-180型卷繞頭 控制精度高

Zhengzhou Huaying： ZWBP612-180 winding head enjoys high control precision

鄭州華縈化纖科技有限責任公司是鄭州紡機的控股子公司，其依托鄭紡機60余年的品牌積淀，在產品研發和技術創新實力，產品試制和推廣上都具有得天獨厚的優勢。

ZWBP612-180型卷繞頭

錠軸規格為1800mm，能滿足單絲餅重量15Kg、12個絲餅的卷裝能力，適用于高速卷繞的化纖長絲品種，單紡位一次落筒180Kg，極大提高了單機單紡位紡絲效率，可有效提升了單位面積的產能，降低用戶土地成本，體現節能高效、高品質生產的企業追求。

在產品研制過程中，華縈公司使用定制的特殊鋼材加工錠軸，通過多重時效的定性處理工藝，采用各種精密的加工手段，進一步優化精密卷繞控制程序等各項措施及精細的研究、設計工作，解決了1800mm超長錠軸在懸臂、重載、高速運轉情況下強度、韌度、撓度等各項性能指標的平衡及設備振動難題。

2016年下半年，錠軸規格為1800mm的世界最長錠軸的卷繞頭在鄭州華縈公司誕生了，通過在眾多國內知名化纖長絲企業的長期實際生產驗證，該型卷繞頭具有機械性能穩定、運行平穩、卷繞過程中張力波動小，精密卷繞控制精度高，絲條品質穩定、卷裝成形質量好、切換成功率和退繞率高、運行維護成本低等優點。

Zhengzhou Huaying Chemical Fiber Science and Technology Co.， Ltd. is a holding subsidiary of Zhengzhou Textile Machinery. Depending on the 60-year brand sedimentation of Zhengzhou Textile Machinery， it has the exceptional advantages in product development， technological innovation strength， trial production and promotion.

ZWBP612-180 winding head

The spindle is in the specification of 1，800 mm. It can satisfy the winding capacity of the 12 spinning cakes with the single spinning cake weight of 15 kg. It is suitable for the chemical fiber filament of high-speed winding. A single spinning position has the doffing of 180 kg， so as to improve the spinning efficiency of single machine and single spinning position， thus promoting the capacity of the unit area， reducing the land cost of the user and embodying the enterprise pursuit of high-efficient and high-quality manufacturing.endprint

In the process of developing the products， Huaying uses the customized special steel to process the spindles. Through multiple qualitative processing technologies and various refined processing means， it can further optimize various measures of the precised winding control programs as well as the subtle research and design. As a result， it has solved the difficulties of the balanced performance indexes of the strength， viscosity and deflection as well as the equipment vibration when the overlength spindle drive is operating with cantilever， in heavy load or high speed.

In the second half of 2016， the winding head of the worlds longest spindles which is 1，800 mm in length was produced in Zhengzhou Huaying. In addition， it has been verified by numerous well-known enterprises of chemical fiber filament in China through the long-term practical manufacturing. The winding head has the strengths of reliable mechanical performance， stable operation， small tension fluctuation in winding process， high precised winding control precision， stable strand quality， good quality of winding formation， high switch-over success rate and backing-off rate， low operation and maintenance costs and so on.

中麗制機 四款高速設備亮相展會

Beijing Chonglee Machinery： Exhibiting its four high-speed machines

本屆展會上，中麗制機公司展出i-BWA40ll-1800 新型卷繞頭、BZL64D-VS雙絲假捻變形機、JS105-30D-01T螺桿、化纖長絲全自動落筒機等設備。

i-BWA40ll-1800 新型卷繞頭最高機械速度可達4000m/ min，最大卷裝尺寸為435mm，最大卷重可達15kg，適紡品種POY，橫動方式為撥叉式，壓輥為主動式。

BZL64D-VS雙絲假捻變形機采用電機直連技術，所有傳動軸都由同步電機直接連接，節能降噪；電錠雙層假捻器，獨立絲道，可以生產S+Z、S+S、Z+Z合股絲。該機機械速度可達1200m/min，全機錠數288錠；適紡范圍22～440 dtex（v型），150～660dtex（M型）。

JS105-30D-01T螺桿桿直徑為105mm，適用于PA66工業絲、PA6等切片紡絲。本螺桿設計已經獲得國家實用新型專利，專利號：ZL201620822750.1。該產品的特點為：螺桿表面氮化后，螺棱外表采用高壓高速（HP/HVOF）全面合金；披覆式熔射技術處理，披覆合金厚度1.5～2mm，披覆合金層高耐磨、耐腐蝕、耐高溫；皮膜密度99%～99.8%，附著強度10000Psi以上；該螺桿通過壓縮段特殊設計，解決了現有技術中的紡PA66長絲用螺桿，存在的溫度不易控制，對物料的熔融不均勻的技術問題；實現了使溫度更受控制，對物料的熔融更均勻和充分的技術效果。

化纖長絲全自動落筒機絲餅類型：POY/FDY，錠軸長度：最大1800mm，裝載絲餅重量：最大360kg，落筒數量：800次/天/線，最大產量：144噸/天/線。

Beijing Chonglee Machinery Engineering Co.， Ltd. will exhibit iBWA40IIG-1800 industrial yarn winder， i-BWA40ll-1800 driving type winder， BZL64D-VS mult-false texturing machine， JS105-30D-01T extruder， and automatic doffing system during ShanghaiTex 2017.

i-BWA40ll-1800 driving type winder

The i-BWA40ll-1800 driving type winder is featured by the maximum winding speed of 4，000 m/min， package size of 435 mm， package weight of 15 kg， spindle length of 1，800 mm， 12 ends/pos.， suitable for POY， birotor type winder， and driving type Contact Roller.endprint

BZL64D-VS Mult-false texturing machine

The BZL64D-VS Mult-false texturing machine is suitable for manufacturing S+Z， S+S or Z+Z DTY yarn.

Each roller is individually driven by single motors. W1 and W1X0 roller is useful for different POY yarns. Two deck friction twister are S twist and Z twist， or double S twist ， or double Z twist. The individual yarn path for each POY yarn. Lower nosie level. Decreased energy consumption. Max machine speed： 1，200 m/min； Spindle： 288 pos； The range of DTY： 22-440 dtex v type； 150 -660 dtex M type

JS105-30D-01T extruder

With approved Patent ZL2016 20822750.1， this Ф105 mm extruder is suitable for PA66 Industrial yarn， PA6 Industrial yarn and textile yarn.

Excellent wear resistance， corrosion protection and high temperature resistance can be achieved through screw surface nitriding and coating with HP/HVOF thermal spray technique. With thickness of 1.5 -2 mm， the alloy film has density of 99% - 99.8% and adhesion strength of above 10，000P si.

Thanks to specially designed compression section， this extruder realizes easy temperature control and homogeneous chips melting which is often a technical bottleneck in current PA66 spinning.

Automatic doffing system

Package： POY/FDY； Spindle length： Max. 1，800 mm； Package weight： MAX. 360 kg； Doffing time： 800 times/day； Max. capacity： 144 tons/dayendprint