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針織機械

2018-01-18 21:48:25
China Textile 2017年11期
關鍵詞:編織設計

多元化 差異化 細針距

隨著人民生活水平和對服裝舒適性要求的不斷提高,針織面料出現了向輕薄化發展的趨勢,采用細支紗線的比例在不斷增加,為此出現了圓緯機機號不斷提高(即針距不斷變細)的趨勢。同時,電腦圓緯機選針技術還呈現出向多元化發展的趨勢。比如,上下針都采用電子選針的雙面電腦提花機逐漸增多;上下針電子選針與移圈、調線技術集成在一臺設備上,增加了設備功能,拓展了可編織花色的品種。

經編機低能耗生產技術逐漸得到推廣,互聯網技術應用逐步實現,同時為了適應市場需要,提高經編生產企業的競爭力,經編機的寬幅化、配置差異化趨勢也越來越明顯。此外,經編機高速化、智能檢測技術也得到了快速發展。

Diversity, differentiation, fine needle gauge

With the improvement of peoples living standards and the demand for comfort of clothing, knitted fabrics have tended to be light and thin. The proportion of using fine count yarns is on the rise. As a result, the circular knitting machine is seeing increasingly finer needle gauge, while the computer circular weft needle selection technology is also showing a trend of diversification. For example, the double-sided computer jacquard machines that use both upper and lower electronic needle selection are being gradually increased. In addition, such techniques as both upper and lower electronic needle selection, loop transfer, and yarn change are integrated in one device, which cannot only increase equipment capabilities but also expand the variety of weaving patterns.

The low energy consumption of warp knitting machine production technology has been gradually popularized. With the gradual realization of the Internet technology, warp knitting machine is witnessing a growing obvious trend of broad width and differentiated configuration, in order to meet the needs of the market and improve the competitiveness of warp knitting enterprises. In addition, warp knitting machines have also enjoyed rapid development in high speed and intelligent detection technology.

常德紡機 兩款經編機高速高效

Changde Textile Machinery: Displaying two high-speed & high- efficiency warp knitting machines

本屆展會上,常德紡機將展出E2296-136-E22型經編機、E2528/3A系列新型高速經編機等展品。

E2296-136-E22型經編機是常德紡織機械有限公司根據市場需求于2016年開發的一款專門用來生產賈卡提花經編間隔織物的設備。該機主要用來編織3~12mm 的間隔織物,可廣泛用于鞋材、汽車座墊及汽車內裝飾織物、床墊織物以及其它床上用品。該機具有7把梳櫛(5把地梳櫛,2把賈卡紗梳櫛),可以滿足用戶對各種提花間隔織物的設計需求。

該機具有相當高的機電一體化水平,采用電子送經、電子牽拉以及電子橫移(可選配),極大地方便用戶進行產品開發設計、工藝調整和操作維護;能夠滿足用戶對各種提花工藝間隔織物的需求,最小可以編織3mm,最大可以編織12mm的間隔織物,適應編織的單絲(間隔紗)原料范圍比較廣;該機采用變頻調速,最高編織速度可以達到500橫列/分鐘。

E2528/3A系列新型高速經編機是常德紡織機械有限公司于2016年9月在原有的E2528/3-218型經編機基礎上推出的一款單針床高速經編機。

該系列經編機采用復合針,機幅有218英寸、186英寸、238英寸(后續還有更寬幅機型推出);機號(針數/英寸)有 E28、 E32兩種,最高編織速度為2200轉/分。該機型具有較高的機電一體化水平,采用電子送經、電子牽拉,極大地方便用戶進行操作和維修。該機型有如下特點:采用碳纖維復合材料針床,使設備適應溫度變化的范圍更廣,同時提高了機器運轉速度;曲軸連桿箱采用主動潤滑及油循環恒溫控制系統,使設備溫度更穩定,潤滑效果更理想;床身采用大截面結構,增加剛度,提高生產穩定性;槽針、針芯、沉降片床主副臂均采用哈夫結構,便于拆卸維護;改進紗路,面梳可采用42英寸盤頭,進一步提高生產效率。endprint

該機可采用滌綸和錦綸長絲、腈綸絲、氨綸絲、滌綸變形絲、混紡紗等原料,編織平素織物、彈力織物、網孔織物和絨類織物等坯布,經相應的后整理工序加工后,可用于制做一般的衣用面料、運動裝、泳裝、席夢思面料、鞋面料和床罩、窗簾等裝飾面料,是常德紡機的主導產品之一,具有廣闊的市場前景。

During ShanghaiTex 2017, Changde Textile Machinery Co., Ltd. is to exhibit its E2296-136-E22 warp knitting machine and E2528/3A series new high-speed warp knitting machine.

E2296-136-E22 warp knitting machine is developed by Changde Textile Machinery based on the market demand in 2016, which is specially designed for producing jacquard warp knit spacer fabrics. This machine is mainly used for weaving 3 - 12 mm spacer fabrics, which can be widely used in shoe materials, car upholstery and automotive interior fabrics, mattress fabrics and other bedding products. The machine is equipped with 7 guide bars that are meet the user needs for a variety of space fabric design.

It is of high mechanical and electrical integration, and the use of electronic let-off, electronic traction and electronic pattern drive (optional) has greatly facilitated the users in product development and design, process adjustment and operation and maintenance. The warp knitting machine can be used for the minimal weaving of 3 mm to the maximum of 12 mm, allowing a wide range of single yarn (space yarn) raw materials. The machine adopts frequency control, and the maximum weaving speed can reach 500 courses / minute.

E2528 / 3A series of new high-speed warp knitting machine is a single needle bar high-speed warp knitting machine that Changde Textile Machinery launched in September 2016 on the basis of the original E2528 / 3-218 warp knitting machine.

The series of warp knitting machine uses the compound needle with a working width of 218 inches, 186 inches, and 238 inches (more working width will be launched in the following), two gauges (needles/inch) of E28 and E32, and the Max. speed of 2,200 rpm. It is of high mechanical and electrical integration, and the use of electronic let-off and electronic traction has greatly facilitated the users in operation and maintenance. The main features are: The use of carbon fiber composite material needle bed makes the equipment adapt to a wider range of temperature changes while the machine speed is accelerated. The crank connecting link component adopts the active lubrication and the oil circulation constant temperature control system, making the equipment temperature more stable and the lubrication effect more ideal. The use of big cross section structure increases the rigidity, enhancing the production stability. Yarn track is improved, and the use of 42-inch beam can further improve production efficiency.endprint

慈星TAURUS 2.170 XP全成型電腦橫機

CIXING: TAURUS 2.170 XP computerized flat knitting machine

本屆展會上,慈星公司推出的Taurus 2.170 XP是毛衫行業的一個里程碑設計,并開啟了針織行業的新方向。本機型包含了兩項Steiger獨有的專利技術—復合針&儲紗針。這一獨特的創新發明,在滿足以往基本編織功能的同時,還可以進行織可穿、嵌紗、同行超難結構以及嵌花組織結構的編織。該機型仍沿用業界公認的橡膠羅拉、開放式機頭以及導紗器獨立工作的設計思路。同時,該機器也增加了許多新的功能結構:獨立紗夾剪刀板的使用(選配),使得機頭回轉距可以大幅縮短,提高了編織效率;可控式彈跳紗嘴結構,使得編制過程中紗嘴停放來去自由;新的制版軟件Model +,輕松易懂,對于制版的準入門檻大幅降低,可以使得更多的人無障礙使用。

該機針距E12,針數/針板寬度805枚針/67英寸,配有專利技術的復合針及儲紗針;機頭采用獨立開放式機頭設計,方便直接喂紗,最高時速6m/s,動態度目可隨時隨地調整線圈密度的大??;系統數目采用單機頭雙系統;獨立控制夾紗剪刀板(選配)由兩個馬達驅動,并由所設計花型直接進行控制,擺脫了機頭需移動至剪刀板處進行紗線釋放或夾停的控制方式,更有效的縮短了機頭回轉距,提高了生產效率;紗嘴(可擴展至32):花型文件直控制24個紗嘴獨立工。獨特升降技術的使用,使紗嘴每行編織完畢后都可以實時提起,解決多個紗嘴難于同時停放針板的某個位置的技術難題;單段選針技術,滿足最高1.6m/s編織速度;

在成圈40mm的位置便可以牽拉到所編織衣片,并與花型文件進行實時動作合,本牽拉專利技術可以保證整幅編織,如袋狀織物、橫絞花以及全成型組織結構等, 實現真正的3D編織;新一代的針梳系統,在電機的控制下,可滿足任何紗線的編織使用 。

The Taurus 2.170XP opens new horizons for the flat knitting industry. This machine contains two innovations patented by Steiger: the compound needle and the storage punch. This unique construction allows complete garment knitting, multilayer knitting, complex in-lay and intarsia. The recognized Steigers strengths as the take-down, the open carriage are optimized on the Taurus 2.170XP. New features also appear, such as the independent motorized clamps, the vertically and horizontally motorized yarn-guides.

Gauge: E12

Needles/Width: 805 needles / 67 inches, equipped with patented compound needle and storage system.

Carriage: Single head without cam carriage bridge, with direct yarn feeding from the top.

Speed: 1.6 m/s max.

Stitch quality: Stitch length controlled electronically without limits and possibility to modify at any time.

Knitting system: Single head, two systems.

Motorized clamp: Activated by 2 motors and controlled by the knitting program, the motorized clamps are independent of the carriage for their operation.

Yarn guides: 24 yarn guides controlled by the knitting program. Horizontally and vertically motorized (POP-UP), this new system provides greater job security and opens new knitting skills for intarsia, plating and in-lay knitting.

Needle selection: Electronic needle selection. Unlimited patterning possibilities due to Three-Way-Technique and integrated function for split-stitches.

Take down: Programmable and active at 40 mm from the loop formation. The patented friction take down can knit a wide range of exclusive patterns using the 3D method with circular knitting effects as well as horizontal cable and incorporated elements.endprint

Controlled knitting comb: The latest generation comb takes the stitch and releases it with a motor controlled hook closure. This new system allows using any kind of press-on yarn with a 100% hooking and dropping reliability.

經緯舜衣 推出數控多功能無縫成型圓緯機

Jingwei Shunyi launched JWGE series digital multifunctional seamless circular knitting machine

JWGE系列數控多功能無縫成型圓緯機

經緯舜衣智能針織技術(上海)有限公司是中國紡機集團經緯股份旗下的一家智能針織機械制造公司。公司擁有一支專業的機械設計、機電一體化、控制系統集成和織物組織設計等領域的研發團隊,具有較強的技術創新能力。公司十分重視自主知識產權保護,擁有多項整機發明專利。

本屆展會上,公司將展出JWGE系列全電腦多功能無縫智能針織機,該機結合圓緯機、橫機、襪機等多項針織機先進技術功能集成設計,是一款具有棉毛、羅紋、提花、移圈、添紗換線和雙面凹凸編織等多功能為一體的無縫智能成型機,能夠編織雙面無縫多色提花、單雙面混合移圈提花、電子調線(彩條)等復合組織織物。

JWGE系列一機多元化智能控制轉換功能,打破傳統針織機單一化,實現棉毛機、羅紋機、提花移圈機、電子調線機四位一體合成,四季針織類產品一機多元化應用等技術革新。JWGE系列機型齊全,8~22英寸、12針~28針;可生產褲、袖、嬰兒裝、童裝、成人裝系列等四季服裝;服裝無痕制作、真羅口無虛線智能編織合成、無需裁剪、三維立體成型;四位一體集成智能設計、四季針織類產品多元化應用,JWGE高端智能、產業升級革新產品。

Jingwei Shunyi Intelligent Knitting Technology (Shanghai) Co., Ltd. is an intelligent knitting machinery manufacturing company subordinated to Jingwei Stock, China Textile Machinery Group. The company possesses a professional research and development team on mechanical design, mechatronics, control system integration and fabric designing areas. The team has a rather strong technological innovation ability. The company pays extremely attention to the protection of the proprietary intellectual property rights and possesses several invention patents of entire machines.

During this exhibition, the company will display JWGE series allcomputer multifunctional seamless intelligent knitting machine, which is designed with the integration of several advanced technological functions of the knitting machines, such as the circular knitting machine, flat knitting machine and hosiery machine. It is a seamless intelligent makeup machine integrating the double concave and convex weaving. It can weave composite fabrics such as the double seamless jacquard weave of several colors, transfer jacquard of mixed single and double faces, electronic line transfer (color bar) and so on.

The diversified intelligent control and transfer functions of the JWGE series machine has broken the simplification of the traditional knitting machine, instead it realizes the integration of the interlock knitting machine, ribber, jacquard transfer knitting machine and electronic line transfer machine. It has the technological innovation of the diversified applications for one machine for the knitting products of four seasons. JWGE series machine has complete types, including 8 - 22 inches, 12 - 28 needles. It can produce the clothes of four seasons of pants, sleeves, baby wears, childrens wears, adults wears and so on. The clothes are tracelessly produced and the rib tops are intelligently weaved with no imaginary lines. There is no need for cutting and it is three-dimensional shaping. JWGE high-end intelligent and industrial upgraded product can realize the integrated intelligent design in quaternity and the diversified applications of the knitting products in four seasons.endprint

日發紡機 單面開幅機與雙面開幅機齊登場

Rifa Textile Machinery: Exhibiting both single-face scutcher and double-face scutcher

34寸單面開幅機(SKP34 36G102F)

本機采用36G針細針距,1英寸3路,中央升降調整系統能方便、快速調節織物克重。浸油式齒輪傳動設計.降低整機高度,更符合亞洲人操作習慣。

本機適用于棉紗、混紡、滌綸、錦綸、腈綸、氨綸等各種編織材料??椢锛毭埽y路清晰,手感細膩,廣泛應用于高檔服裝面料。

采用公司自主研發,具有自主知識產權的獨特單面喂紗嘴,并已申請國家專利,其特點:a、由傳統的針舌關閉動作時使氨綸紗進入針鉤的方式來添加氨綸紗,改成由針鉤直接織入毛坯布,減少氨綸紗線纖維的破壞和磨損,織布時氨綸紗不容易斷紗和磨損產生的織物起球,同時也減輕針舌磨損,延長織針的使用壽命;b、此結構讓氨綸紗線通過瓷眼時的接觸面變短,使棉紗的阻力變少,減少紗線的磨損。此喂紗嘴使編織過程中產生的堆積在瓷眼附件內的棉絮球變得更容易清理,減少棉絮球進入織物的數量,使得布面更整潔不起毛減少瑕疵,提高織物品質。它采用德國鋼絲跑道結構設計,減少摩擦,減低運轉負載,使設備獲得更高運行精度,更加平穩、更加穩定,延長使用壽命;三角采用特殊的材料和軌道設計,精密加工和熱處理,確保設備高精度,穩定和高速運行,提高織物產量,提高客戶的經濟效益;剖布機采用電動刀片開福、油浸式潤滑和加裝緩沖器,運行穩定、可靠、張力平均,配合160種可變速度比,適合多種布匹的拉力要求。

34寸雙面開幅機(DKP34 36G108F)

本機采用36G針細針距、多路數設計,配置上二下四 6個跑道,上下浸油式齒輪傳動設計。外形穩重、美觀,結構堅固,降低整機高度,更符合亞洲人操作習慣。

本機適用于棉紗、混紡、滌綸、錦綸、腈綸等各種編織材料??椢锛毭?,紋路清晰,廣泛應用于高檔服裝面料。

采用德國鋼絲跑道結構設計,減少摩擦,減低運轉負載,使設備獲得更高運行精度,更加平穩、更加穩定,延長使用壽命。

三角為公司自主研發設計,精密加工和熱處理。合理的三角跑道設計確保設備運行的穩定、高效。

采用多路數編織系統,為客戶提供高產能,高效益,低能耗的設備,提高客戶的經濟效益。

剖布機采用電動刀片開福,同步卷收布匹,張力平均,不容易產生水波紋,配合160種可變速度比,適合多種布匹的拉力要求。

Single-face scutcher of 34 inches(SKP34 36G102F)

This machine employs 36G needle, with small needle gauge, which is 3 routes in 1 inch. The central lifting and adjusting system can regulate the gram weights of the fabrics conveniently and quickly. The oil-immersion gear drive design brings down the height of the entire machine, thus enabling the machine to be more consistent with the operating habits of the Asian people. This machine is suitable for various weaving materials, such as the cotton yarn, blending, polyester, nylon, acrylic fibers, spandex and so on. The fabrics are meticulous, distinct in texture and exquisite in hand feeling. Therefore, they are widely used for the fabrics of the high-end clothes.

This machine is independently developed. Its unique singleface feeding nozzle has proprietary intellectual property rights and has already applied for the national patents. Its characteristics are as follows: the traditional spandex mean of enabling the spandex to enter into the pinhook in the needle latch closing movement has been changed. At present, the pinhook can weave the blank cloth directly, so as to reduce the damage and abrasion of the fibers of spandex yarn. In weaving, the spandex yarn is not easily to have broken yarn and pill with the fabrics generated by abrasion. Meanwhile, the abrasion of the needle latch can also be relieved, so as to prolong the service life of the needle latch. This structure will shorten the contact surface of the spandex yarn in going through the porcelain, so as to reduce the resistance of the cotton yarn and decrease the abrasion of the yarn.endprint

It adopts the structural design of the steel wire track in Germany, so as to reduce friction and operation load, so that the equipment can have a higher operating precision, a more stable operation and a prolonged operation life. The triangle utilizes the special material and track design. The precised processing and heat treatment can ensure the high precision of the machine, stable and high-speed operation, so as to promote the output of the fabrics and improve the economic efficiency of the customers. The slitting machine uses the electric blade to open width. It employs oil-immersion lubrication and bumper device, thus enabling stable and reliable operation as well as the average tension. Coordinated with 160 changeable speed ratios, the tension requirements of many clothes can be reached.

Double-face scutcher of 34 inches(SKP34 36G108F)

This machine employs 36G needle, with small needle gauge and multiple tracks design. It has a total of six routes, with two at the upper side and four at the lower side. In addition, it has the oil-immersion gear transmission design at both upper and lower sides. It has steady and beautiful appearance, fixed structure and decreased machine height, so that it is more adaptable for the operating habits of Asian people.

This machine is suitable for various weaving materials, such as the cotton yarn, blending, polyester, nylon, acrylic fibers and so on. The fabrics are meticulous and distinct in texture. Therefore, they are widely used for the fabrics of the high-end clothes. It adopts the structural design of the steel wire track in Germany, so as to reduce friction and operation load, so that the equipment can have a higher operating precision, a more stable operation and a prolonged operation life. The triangle is developed and designed independently by our company, with precised processing and heat treatment. The appropriate triangle track design can ensure the stable and efficient operation of the equipment. The multiple route weaving system is used to provide the equipment with high yield, high efficiency and low energy consumption to the customers, in the hope of improving the economic efficiency of the customers. The slitting machine uses the electric blade to open width. The clothes are winded synchronously with average tension, thus it is not easy to have ripples. Coordinated with 160 changeable speed ratios, the tension requirements of many clothes can be reached.endprint

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