基于敏捷生產的制絲車間連續性生產研究

摘 "要：該文在現有生產模式的基礎上，分析同牌號煙絲連續性生產的可行性，提出現有條件下實現連續性生產的方案，然后將連續性生產的理念應用到切烘工序以及整個制絲流程，從而實現制絲流程的敏捷生產，最后制定連續性生產實施方案，對制絲的切烘工序進行同牌號煙絲連續性生產的試驗研究，驗證連續性生產對過程質量、生產效率、原料和能耗等方面的影響，實現制絲的切烘工序以及整個制絲流程，過程質量和生產效率的提升，原料和能耗的下降。最終的結果表明切烘工序和制絲流程的連續性生產在生產效率、原料和能耗方面均有很大的改善；切烘工序的試驗研究證實同牌號煙絲連續性生產的有效性。因此將敏捷生產的理念應用于制絲的烘絲工序以及整個制絲流程，可以提高制絲的過程質量和生產效率，同時降低原料消耗和能耗。

關鍵詞：制絲流程；切烘工序；連續性生產；敏捷生產；節能降耗

中圖分類號：TS43 " " "文獻標志碼：A " " " " "文章編號：2095-2945（2024）20-0102-05

Abstract： On the basis of the existing production mode， this paper analyzes the feasibility of continuous production of cut tobacco of the same brand， puts forward a scheme to realize continuous production under existing conditions， and then applies the concept of continuous production to the cutting and drying process and the whole cutting process， so as to realize the agile production of the spinning process. Finally， the implementation plan of continuous production is worked out， and the experimental study on the continuous production of cut tobacco of the same brand is carried out. The effects of continuous production on process quality， production efficiency， raw materials and energy consumption are verified， and the cutting and drying process and the whole tobacco production process are realized， the process quality and production efficiency are improved， and the raw materials and energy consumption are reduced. The final results show that the continuous production of cutting and drying process and spinning process has been greatly improved in terms of production efficiency， raw materials and energy consumption， and the experimental study of cutting and drying process has confirmed the effectiveness of continuous production of cut tobacco of the same brand. Therefore， applying the concept of agile production to the tobacco drying process and the whole tobacco production process can improve the process quality and production efficiency， and reduce raw material consumption and energy consumption.

Keywords： tobacco production process; cutting and drying process; continuous production; agile production; energy saving and consumption reduction

卷煙的生產過程包括制絲、卷接和包裝，其中制絲過程承擔著將卷煙原材料加工成符合卷煙質量標準及煙支卷制工藝要求的煙絲的任務，具體來說包括松散潤葉段（一潤）、加料潤葉段（二潤）、切絲烘絲段和摻配加香段4段工序[1]。這4段工序依次進行，環環相扣。作為卷煙生產的上游環節，整個制絲過程效率的高低以及煙絲質量的優劣，將很大程度上影響整個卷煙生產過程效率的高低以及最終煙支質量的好壞[2]。……