Research on a Flexible Humidity Sensor Based on LCP Substrate*

, ,

(Key Laboratory of MEMS of Ministry of Education,Southeast University,Nanjing 210096,China)

項目來源:國家863項目(2015AA042602)

ResearchonaFlexibleHumiditySensorBasedonLCPSubstrate*

ZHANGDan,HUANGJianqiu*,WANGLifeng

(Key Laboratory of MEMS of Ministry of Education,Southeast University,Nanjing 210096,China)

AbstractAnovel flexible capacitive humidity sensor is presented . We took advantage of liquid crystal polymer(LCP)as the substrate,copper(Cu)interdigitated(IDT)structureas electrodes and polyimide as the sensing film.The senor is flexible with the aid of the LCP substrate. Compared with conventional humidity sensors based on silicon(Si)substrate the flexible humidity sensor has advantages of low cost,simple structure and easy fabrication process. Theaverage sensitivity and the maximum hysteresisof the humidity sensor are 0.04% pF/%RH and ±4.16%RH,respectivelyat 25 ℃. The average sensitivity of the humidity sensor is hardly affected by the temperature in the range of 25 ℃～70 ℃. In addition,the response time and recovery time of the flexible humidity sensor are 36 s and 39 s,respectively. This flexible humidity sensor can be applied in environmental humidity monitoring,artificial skin and wearable devices etc.

flexible;humidity sensor;LCP;capacitive sensor

Humidity sensors are widely adopted toimprove the quality of everyday life or enhance industrial processes.Many materials have been studied for their potential applicationsin humidity sensors,including polymers[1],porous silicon[2]and composites[3]. Most humidity sensors are based onrigid substrates,such as ceramics or silicon(Si),which limitstheir applications inartificial skin and wearable devices etc.

Nowadays,a lot of fields have requirementsof flexible humidity sensors such as wearable devices for human-breath monitoring[4-5],radio frequency identification(RFID)[6]and electronic skin[7].By making use of flexible materials as the substratea humidity sensor could possess deformableproperties[8-9].Polyethylene terephthalate(PET)[8],polyimide(PI)[10]and parylene[11]have been used as the substrate of flexible humidity sensors because of their characteristics of elasticity. LCP(liquid crystal polymer)is also an excellent flexible material. In this work,a simple-structured and low-costflexible humidity sensor was designed based on LCP substrate and a fabrication process was developed.

LCP has been used in the past mainly for electronic packaging applications. Herein,LCP was chosen as the flexible substrate material of the humidity sensor due to its good dimensional stability,robustness,flexibility and ease of micro-machining[12]. The proposed humidity sensor has goodperformances. Simultaneously,it offers advantages of low-cost and simplicity in device fabrication as well as versatility of detecting on a non-plane surface.

1 Structure and fabrication of the flexible humidity sensor

Generally,two types of humidity sensors are often used:resistive type[13],and capacitive type[14]. The capa-citive type was adopted in this paper and polyimide(PI)was chosen as the sensing material. PI is flexible as well,so it is wise enough to utilize PI as the sensing film.

Meanwhile,there are two structural types of capaci-tive humidity sensors:sandwiched type and interdigitated(IDT)type. In our work,the IDT type was adopted.

Fig.1 presents the structure of the flexible humidity sensor. Fig.1(a)is the top view of the sensor structure and Fig.1(b)is the sectional view of the sensor structure.

Fig.1 The structure of the proposed flexible humidity sensor

Fig.2 Overview of the fabrication process flow for the proposed humidity sensor

The fabrication process is described in the schematic shown in Fig.2. For the fabrication of the flexible humidity sensor,we used a 125 μm thick LCP film(R-F705T,Panasonic Corp provided)with copper cladding on one sideas shown in Fig.2(a). The thickness of the copper layer is 12 μm. First,photoresistwas deposited on the copper side by spin-coating as shown in Fig.2(b). Second,it was patterned by lithography as shown in Fig.2(c). Third,the exposed copper cladding areawas etched by an aqueoussolution of FeCl3(0.5 mol/L)and HCl(0.5 mol/L).

The remained copper was used as the IDT electrodes of the flexible humidity sensor as shown in Fig.2(d)and Fig.2(e). Finally,the PI(ZKPI-600-Ⅱ)was spun onto the top of the IDT electrodes as presented in Fig.2(f). Because the PI was photosensitive,it was exposed to ultraviolet for 100 s and then heated in a furnace for 60 minutesat 180 ℃ for the imidization of PI. Nitrogen was used as protective gas in the whole heating process.

Fig.3(b)presents a photo image of the fabricated flexible humidity sensor. The sizes of the chip are 10 mm×6 mm. The width of all the fingersand the gap between each finger are 400 μm and 200 μm,respectively. As seen in Fig.3(a),the humidity sensoris bendable. The flexible humidity sensor can be easily tailored to small chips.

Fig.3 Photograph of the humidity sensor

2 Static test

The static properties of theflexible humidity sensor were tested within an environmentchamber(OMEGA 205,V?tschIndustrietechnik Co.,Jiangsu province,China)and the capacitance of the sensor was measured byaLCR meter(at 1V,100 kHz)as shown in Fig.4.

Fig.4 Schematic of the test system

All the tests were run over atemperaturerange from 25 ℃ to 70 ℃ with a step of 15 ℃. The results of the tests are presented in Fig.5. The sensitivity of the humidity sensor can be characterized by the average sensitivity S that is defined as:

(1)

Where,Δ%RH is variation of the relative humidity and ΔCisvariation of the capacitance. The average sensitivity of the flexible humidity sensor is 0.04% pF/%RH and the maximum hysteresis of the humidity sensor is ±4.16%RH at 25 ℃.The temperature has little effect on the average sensitivity of the sensor but it affects the hysteresis of the device. Furthermore,the linearity of the humidity sensor is about 10.83% at 25 ℃. It can be seen from Fig.5,the output of the humidity sensor varies slowly with the humidity before 65%RH whilethe capacitance changes rapidly with the humidity after that point.Under high relative humidity conditions,capillary condensation leads to dramatic increases of water molecules inside the sensing material. As a result both the dielectric constant of PI and the sensing capacitance rise quickly with the humidity.Output capacitance of the sensor is hardly affected by the temperature as shown in Fig.6.

Fig.5 Capacitance vs RH at different temperature

Fig.6 TemperaturevsCapacitance at 35%RH and 80%RH,respectively

3 Dynamic test

Dynamictests were performed using a test system as described in Fig.7(a). The system consists of a humidity calibrator(Beijing GreatSmart New Technology Co.,Ltd.,Beijing,China),atest circuit and a personal computer(PC). Inside the humidity calibrator,a test chamber with special mechanical elements was designed to achieve a step change of the humidity. As shown in Fig.7(b),first,the relative humidity inside the test chamber was set to be 15%RH. Second,the sensor was sealed into a cap.The humidity inside and outside the cap were both 15%RH. Third,the humidity outside the cap was increased to 90%RH and kept for 10 mins. At last,the cap was moved downwards quickly to achieve an abrupt increase of relative humidity(15%RH to 90%RH). Then,the capacitance data was collected bythe test circuit(Pcap02)and the response time of the flexible humidity sensor could be obtained.Meanwhile,using the same system the recovery time of the sensor was tested as well.

Fig.7 Test system of the sensor for dynamic measurements

Fig.8 Dynamic test results of the humidity sensor at 25 ℃

The dynamic test results are presented in Fig.8. Both a response process and a recovery process were performed at 25 ℃. It can be seen from Fig.8 the response time of the humidity sensor is 36 s when the relative humidity increased from 15%RH to 90%RH and the recovery time of the humidity sensor is 39 s when the relative humidity decreased from 90%RH to 15%RH. The results show that the recovery time is longer than the response time because desorption process takes more time than absorption.

4 Conclusions

We developed a flexible humidity sensorbased on LCP substrate.Both the structure and the fabrication process of the flexible humidity sensor were designed. The experiment results showthat the average sensitivity of the humidity sensoris 0.04% pF/%RH at 25 ℃ and the maximum hysteresis of the sensor is ±4.16%RH. What is more,the response time and recovery time of the humidity sensor are 36 s and 39 s respectively.Due to its flexibility,the proposed flexible humidity sensor can be used in a quite widerange of applicationsincluding artificial skin,biomedicineand wearable devices etc.

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2017-03-29修改日期2017-05-26

基于LCP襯底的柔性濕度傳感器研究*

章 丹,黃見秋*,王立峰

(東南大學MEMS教育部重點實驗室,南京 210096)

介紹了一種新型柔性電容式濕度傳感器。該柔性電容式濕度傳感器采用液晶高分子聚合物(LCP)作為襯底,金屬銅(Cu)作為叉指電極,聚酰亞胺(PI)作為濕度傳感器的濕敏介質。LCP襯底的應用使得該傳感器具有良好的柔性和可彎曲性。該柔性濕度傳感器與傳統硅基濕度傳感器相比較具有成本低廉、結構簡單、制作方便等優點。該柔性濕度傳感器在25 ℃下的平均靈敏度為0.04% pF/%RH,最大回滯為±4.16%RH,其平均靈敏度在25 ℃～70 ℃范圍內受溫度影響較小。在25 ℃下其響應時間和恢復時間分別為36 s和39 s。該柔性濕度傳感器可以應用于環境濕度檢測、人工電子皮膚系統和可穿戴設備等領域。

柔性;濕度傳感器;LCP;電容式傳感器

TN409

A

1004-1699(2017)10-1478-05

10.3969/j.issn.1004-1699.2017.10.004

章丹(1991-),男,碩士研究生,東南大學MEMS教育部重點實驗室,主要從事于柔性MEMS傳感器的研究;

黃見秋(1981-),男,副研究員,博士,東南大學MEMS教育部重點實驗室,主要從事于MEMS溫濕度傳感器等項目的研究,hjq@seu.edu.cn;

王立峰(1981-),男,副教授,博士,東南大學MEMS教育部重點實驗室,主要從事于無源無線MEMS傳感器等項目的研究。