Thermal Decomposition Reaction Kinetics of a HAN-based Gel Propellant

CHEN Yong-kang, CHEN Ye-hong, AN Zhen-tao, ZHANG Li, ZHANG Qian,LIU Jian-guo

(1. Ordnance Engineering College, Shijiazhuang 050003, China;2. Hebei University of Technology, Tianjin 300130, China)

陳永康1，陳也弘2，安振濤1，張　力1，張　倩1，劉建國1

(1.軍械工程學院，河北 石家莊 050003; 2.河北工業大學，天津 300130)

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Thermal Decomposition Reaction Kinetics of a HAN-based Gel Propellant

CHEN Yong-kang1, CHEN Ye-hong2, AN Zhen-tao1, ZHANG Li1, ZHANG Qian1,LIU Jian-guo1

(1. Ordnance Engineering College, Shijiazhuang 050003, China;2. Hebei University of Technology, Tianjin 300130, China)

In order to study the thermal decomposition characteristics of hydroxylamine nitrate(HAN) based gel propellant, the thermal decomposition of two kinds of HAN-based gel propellant samples containing polyvinyl alcohol(PVA) with different mass was tested by differential scanning calorimeter(DSC) and thermogravimetric analyzer(TGA). A double-base propellant was chosen to be compared with this propellant. The thermal decomposition process of HAN-based gel propellant and double-base propellant was analyzed and kinetic parameters of their thermal decomposition reaction were obtained. Activation energy was calculated by an isoconversional method. The critical temperature of thermal explosion and self accelerating decomposition temperature were calculated by Zhang-Hu-Xie-Li method. Malek method is used to infer the most probable mechanism function of thermal decomposition reaction. Results show that the thermal decomposition of HAN-based gel propellant is a continuous exothermic process and has a small amount of residue. The activation energy is about 100kJ/mol. The critical temperature of thermal explosion and self accelerating decomposition temperature increase when the content of PVA increases. HAN-based gel propellant has good thermal stability compared with thermal decomposition parameters of double-base propellant.

gel propellant; Malek method; decomposition reaction kinetics; thermal stability;HAN;polyvinyl alcohol

HAN-基凝膠推進劑的熱分解反應動力學

陳永康1，陳也弘2，安振濤1，張力1，張倩1，劉建國1

(1.軍械工程學院，河北 石家莊 050003; 2.河北工業大學，天津 300130)

Introduction

Gel propellant is a system with specific structure and performance.[1-2]The gelation of liquid fuel, the oxidant or the mixture of them needs a small amount of gels. The large amount of solid fuel uniformly suspend in the propellant system. Gel propellant combines the advantages of solid propellant and liquid propellant.

In 1970s, hydroxylamine nitrate (HAN)-based liquid propellant[3-5]developed rapidly because of high energy, low freezing point, safety and non-pollution. It was first used as liquid propellant by the US military[6-7]. But there are still some problems including combustion pressure oscillation, poor stability, easy spontaneous combustion and poor storage security. For this reason, liquid propellants are gelled to obtain good mechanical properties, stable combustion characteristics and good storage stability. Ma Zhongliang[8]prepared a HAN-based hydrogel propellant and tested its performance. Results show that the ignition of the propellant is difficult. But the combustion is clean. He Liming[9]found that the HAN hydrogel will precipitate liquid under long storage conditions. The storage temperature should not be higher than 313K.

In this study, a HAN-based gel propellant was prepared. Polyvinyl alcohol (PVA) was added as a gel. The main combustion product of this propellant is N2, CO2and H2O which are non-toxic and non-polluting. Thermal decomposition process of this propellant was tested by TGA and DSC. A double-base propellant which is commonly used and has good thermal stability was also chosen to be compared with this propellant. The activation energy and the most available mechanism function were obtained to evaluate the thermal stability of this kind of gel propellant comprehensively. The evaluation will provide an important basis for the gel propellant application in the future.

1　Experimental

1.1Samples

Table 1 shows the experimental samples. Two kinds of HAN-based gel propellant were prepared which differ in polyvinyl alcohol(PVA) content. A double-base propellant sample (sample 3) was prepared to be compared with HAN-based gel propellants.

The HP204 DSC employed in the experiment is from NETZCH Company of Germany, and the field emission scanning electron microscopy from FEI Company.Pyris-1 thermogravimetry and DSC 8000 differential scanning calorimeter from US PerkinElmer.

Table 1　Components of experiment samples

1.2Performance tests

Thermal decomposition processes of three samples were tested by TG and DSC. Experimental conditions: N2atmosphere(purity 99.999%), pressure is 0.2MPa, gas flow rate is 20mL/min, the mass of the sample is about 2mg.

2　Results and discussions

2.1Thermogravimetry test results

Fig.1 are TG curves of the three samples.

As can be seen from Fig.1, the decomposition of HAN-based gel propellant has a step of about 5% mass loss from beginning to about 400K, which is the loss of water in gel propellant samples. The next mass loss step from about 400-500K is the continuous thermal decomposition process. The final mass loss of sample1 is 86.1% and the residue is 13.9%. The final mass loss of sample2 is 87.3% and the residue is 12.7%. The results show that the thermal decomposition of gel propellant is comparatively thorough and only has a small amout of residue.

As can be seen in Fig.1(c), the decomposition of double-base propellant is divided into two steps. The first stage is the thermal decomposition of nitroglycerine(NG) from about 370-440K with 28.6% mass loss[10]. The nitrocotton(NC) has not yet reached the critical state of thermal decomposition in this stage. When the thermal decomposition of NG has almost reached the end, NC traps heat. In this reason, the decomposition rate of double-base propellant becomes slow. The second stage is the thermal decomposition stage of NC which probably from 440-525K[11-12]. As the temperature increases, the thermal decomposition accelerates. Mass loss step becomes steep. The mass loss of the second step is 54.54%. The final mass loss of double-base propellant is 83.17% and the residue is 16.83%. The decomposition of gel propellant is more thorough than double-base propellant and the residue is less.

Fig.1　TG curves of three samples at different heating rates

2.2DSC test results

Fig.2 are DSC curves of the three samples.

As can be seen from Fig.2, samples 1 and 2 have an exothermic decomposition peak. With the heating rate accelerating, the exothermic peak shifts to higher temperature. And the exothermic peaks of two samples are accompanied by a shoulder peak at slow heating rates. When the heating rate accelerates, shoulder peak has been gradually concealed. This peak is exothermic peak of PVA. Due to higher PVA content, the shoulder peak of sample 2 is more obvious.

The thermal decomposition of the double-base propellant sample has only one smooth and symmetry exothermic peak.

The thermal decomposition parameters calculated from DSC curves are shown in Table 2.

Table 2　DSC data of the three samples at different heating rates

Note:Teis initial decomposition temperature;Tpis peak temperature; ΔHis enthalpy change.

According to DSC datas, the kinetic parameters can be calculated by isoconversional method[13].

2.2.1Kinetic parameters calculation

The formula of Flym-Wall-Ozawa method[14-15]which is commonly used is

(1)

In formula (1):Ais frequency factor, s-1;Eis activation energy, J/mol;Ris molar gas constant, 8.31J/(mol·K);αis the depth of the reaction;G(α) is the integral form of mechanism function;Tis the reaction temperature, K.

Formula of Kissinger method[16]is

(2)

Calculation results are shown in Table 3. The results suggest that the activation energy of gel propellant is a bit lower than that of double-base propellant. The increase of PVA content can barely affect the activation energy of gel propellant.

Table 3　 Activation energy of three samples calculated by

2.2.2Thermal safety parameters calculation

Critical temperature of thermal explosionTbcan be obtained according to Zhang-Hu-Xie-Li method[17]:

(3)

Table 4　Calculated results of thermal safety parameters

TbandTSADTof sample 2 are higer than sample 1.TbandTSADTof double-base propellant are a bit lower than sample 2. The results show that the increase of PVA content can raiseTbandTSADTof gel propellant.

2.3Select mechanism function by Malek method

Malek method[18-19]is a new method for thermal kinetics analysis. This method starts from calculating activation energy by isoconversional method and gradually obtains kinetic results without any assumptions and approximations. Malek method selects reasonable mechanism functions logically and avoids trying mechanism functions one by one. Malek method calculates and infers a reasonable mechanism function by defining functiony(α)-αandZ(α)-αwhich are based on experimental data[20-21].

y(α)=(T/T0.5)2(dα/dt)(dα/dt)0.5

(4)

Z(α)=π(u)(dα/dt)T/β

(5)

In formulae (4) and (5),T0.5and (dα/dt)0.5are respectively the temperature and reaction rate whenα=0.5; π(u) is temperature integral using Luke approximation[22]π(u)=1/(u+2)，u=E/RT.

The experimental data is plugged into formulae (4) and (5) to obtainy(α)-αandZ(α)-αcurves which are shown in Fig.3.

Fig.3　y(α)-α and Z(α)-α curves for samples 1 and 2

Table 5　Characteristic parameters for two gel propellant samples

Using curves and characteristic parameters can infer the most probable mechanism functionf(α).

(6)

Linear fitting for ln[(dα/dt)eu] and ln[αS(1-α)] is used.nis obtained according to the slope.S=m/n,mis determined according toS. The mechanism functions of sample 1 isf(α)=α2.19(1-α)1.08.

(7)

In formula (7),f′(αp) is the differential value off(α) whenα=αp.

The average lgAof samples 1 and 2 are 15.32 and 16.18,respectively.

In this way, the rate equation describing the thermal decomposition reaction of gel propellant samples are obtained:

for sample 1:

dα/dt=1015.32exp(10063/RT)α2.19(1-α)1.08;

for sample 2:

dα/dt=1016.18exp(10175/RT)α2.11(1-α)1.22

3　Conclusions

(1) The decomposition of HAN-based gel propellant is a continuous exothermic reaction and is more thorough than double-base propellant. Gel propellant has good thermal stability.

(2) The rate equation describing the thermal decomposition reaction of gel propellant samples 1 and 2 are dα/dt=1015.32exp(10063/RT)α2.19(1-α)1.08and dα/dt=1016.18exp(10175/RT)α2.11(1-α)1.22, respectively.

(3) Increasing PVA content can raiseTbandTSADTof gel propellant.

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10.14077/j.issn.1007-7812.2016.04.015

為研究HAN-基凝膠推進劑的熱分解特性，利用差示掃描量熱儀(DSC)和熱重分析儀(TGA)對兩種含不同質量聚乙烯醇(PVA)的HAN-基凝膠推進劑樣品進行熱分析試驗，并與一種雙基推進劑進行對比。分析了HAN-基凝膠推進劑和雙基推進劑的熱分解過程，得到熱分解反應的動力學參數；采用等轉化率法計算了活化能，采用Zhang-Hu-Xie-Li等方法計算出熱爆炸臨界溫度和自加速分解溫度。采用Malek法推斷出兩種HAN-基凝膠推進劑樣品的熱分解反應的最可幾機理函數。結果表明, HAN-基凝膠推進劑的熱分解是一個連續的放熱過程，熱分解較為徹底，殘渣較少，活化能約為100kJ/mol。當PVA含量增加時，其熱爆炸臨界溫度和自加速分解溫度升高。與雙基推進劑相比，HAN-基凝膠推進劑具有較好的熱安定性。

凝膠推進劑；Malek法；分解反應動力學；熱安定性;HAN;聚乙烯醇

date:2016-01-11；Revised date:2016-03-17

TJ55;V512Document Code：AArticle ID：1007-7812(2016)04-0077-05

Biography:CHEN Yong-kang (1991-), male, research field: ammunition support and safety technology.E-mail:995019739@qq.com